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Grinding Plate

CCB Guhua > Grinding Plate > Grinding Plate

Grinding Plate

Type:

GHMPH(Curved Surface)
GHMPP(Flat Surface)
Regular Size:

GHMPH/GHMPP-100*16
GHMPH/GHMPP-125/150/180*22.2
Category:

Description

 

  • Product Description

     

 

Product Introduction

 

A diamond grinding plate is an advanced tool used in surface grinding processes, especially on hard metals like cast iron, ductile iron, and SG iron. These plates are embedded with diamond particles, known for their unmatched hardness and wear resistance, ensuring superior grinding performance, extended tool life, and precision.

 

  • Material Compatibility: Suitable for use on cast iron, ductile iron, and SG (spheroidal graphite) iron.

 

  • Purpose: Designed to efficiently grind and finish surfaces, providing a smooth, polished result on tough materials.

Product Specifications

 

Parameter Details
Plate Diameter e.g., 100 mm,125mm, 150 mm,180mm, 230mm, 250mm,300mm, 350mm, 400mm, 600mm customize also available.
Bond Type Fusion bond, etc.
Working Surface e.g., Single-sided or double-sided
Thickness e.g., 2.0 to ,50mm 
Segment Configuration Zigzag, flat, turbo pattern
Weight Varies based on size and thickness
Operating Speed RPM range (e.g., 2830-10000 RPM)
Attachment Mechanism Velcro, Magnetic, or Bolt-on
Cooling Mechanism Wet or dry grinding capability

Features

 

  • Durability: The diamond-infused grinding surface ensures high wear resistance and longer tool life.

 

  • High Efficiency: Fast material removal rates with minimal heat generation.

 

  • Smooth Finish: Provides precise and smooth surface finishing on hard materials.

 

  • Versatility: Can be used in both wet and dry grinding applications.

 

  • Compatibility: Suited for a range of cast iron types, including grey iron, ductile iron, and SG iron.

 

  • Segment Design: Custom-designed segments for optimized grinding performance, reducing clogging, and ensuring an even wear pattern.

Applications

 

  • Foundry Work: Used to grind, deburr, and finish castings in the foundry industry, particularly those made from cast iron and ductile iron.

 

  • Metal Fabrication: Ideal for precision grinding in metal workshops, particularly for preparing surfaces for further machining or welding.

 

  • Automotive Industry: Used in reworking brake rotors, engine blocks, and other iron components.

 

  • Manufacturing: Suitable for finishing iron parts in various industrial manufacturing processes.

 

  • Tool and Die Making: For grinding iron parts with high precision, ensuring a fine surface finish.

 

How to Use

 

  • Preparation: Ensure the workpiece is securely fixed in place.

 

  • Select Plate: Choose the appropriate diamond grinding plate for the specific material (cast iron, ductile iron, or SG iron).

 

  • Mount the Plate: Attach the plate to the grinding machine using the specified attachment method (magnetic, bolt-on, etc.).

 

  • Start the Machine: Set the appropriate speed (RPM) based on the material and the plate specifications.

 

  • Grinding Process: Begin with light pressure and gradually increase, ensuring even coverage across the surface.

 

  • Cooling (if wet grinding): Apply water or coolant if using a wet grinding method to prevent overheating and extend tool life.

 

  • Final Steps: Once grinding is complete, inspect the surface for desired finish, and clean both the workpiece and the tool.

FAQs

 

Q1: How do I choose the right diamond grit size?
A1: The choice of grit size depends on the application. Coarser grits (e.g., 30/40) are ideal for fast material removal, while finer grits (e.g., 50/60) are better for finishing.

 

Q2: Can I use this grinding plate for both wet and dry grinding?
A2: Yes, most diamond grinding plates are designed for both wet and dry grinding. However, wet grinding is recommended for extended tool life and better surface finish.

 

Q3: What is the lifespan of a diamond grinding plate?
A3: The lifespan depends on the material being ground, the operating conditions, and the frequency of use. Typically, diamond plates last longer than conventional abrasives when used properly.

 

Q4: Can it be used on non-metallic materials?
A4: Diamond grinding plates are generally designed for metallic surfaces, but some versions may work on non-metallic materials such as ceramics.

 

Q5: What is the difference between metal bond and resin bond diamond plates?
A5: Metal bond diamond plates are more durable and better for heavy-duty grinding, while resin bond plates offer a smoother finish and are typically used for light to medium grinding.

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